Handlebar drill guide

Name: Handlebar drill guide
Brand: KiWAV
SKU: KR-K409-handlebardrillguide
Price: 27.80 USD
Availability: OutOfStock

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$27.80

Out of Stock

SKU: KR-K409-handlebardrillguide

Handlebar drill guide, sold individually.

It’s a small tool that won’t take up much space of your toolbox, and it can do a perfect job to make a clean and straight hole into your handlebar.

Just make a mark with a marker, clamp the KiWAV handlebar drill tool in place and tighten evenly with an Allen wrench, then proceed to drill the hole with a portable drill bit through the center hollow drill guide bolt.

It makes the job so easy, and it saves your time and money to a local motorcycle shop. It is a very budget and useful tool to add to your toolbox, to make your feature motorcycle project.

Q1: What is the KiWAV handlebar drill guide used for?

A: It is a drilling guide tool designed to help drill accurate holes in motorcycle handlebars or other round tubes, commonly for routing electrical wires or installing controls.

Q2: What hole size does this drill guide support?

A: It is designed to guide a 5 mm drill bit, which is a common size for feeding electrical wires through handlebars.

Q3: Why should I use a drill guide instead of freehand drilling?

A: The guide helps keep the drill bit aligned on round surfaces, reducing bit walking and helping produce a straighter, cleaner hole.

Q4: Does it help drill straight holes?

A: Yes. When properly clamped, it helps maintain alignment and many users report it produces clean, straight drilling results on round stock.

Q5: Is this only for motorcycle handlebars?

A: No. While designed for handlebars, it can also be used on other round metal tubes or shafts of compatible size.

Q6: Do I need to remove the handlebars to use this tool?

A: Not necessarily. Some users choose to drill with the handlebars still mounted, depending on access and workspace.

Q7: What materials can be drilled using this guide?

A: It can be used on steel, stainless steel, and other metals, provided the correct drill bit and cutting method are used.

Q8: Does the tool move while drilling?

A: When tightened correctly, it clamps securely and resists movement during drilling.

Q9: Is this tool adjustable for different handlebar sizes?

A: The guide is designed for specific round sizes. It is not a universal adjustable jig, so compatibility should be checked before use.

Q10: Can I use different drill bit sizes?

A: The guide is optimized for a 5 mm drill bit. Using other sizes may not be supported or may reduce accuracy.

Q11: Is this suitable for professional or custom motorcycle work?

A: Yes. It is commonly used by riders and builders who customize motorcycles or need to drill clean holes in round tubing.

Q12: Is it difficult to use?

A: Basic mechanical knowledge is recommended. Proper setup, correct drill bit selection, and steady drilling technique are important for best results.

Q13: Does this replace a drill press?

A: It does not replace a drill press, but it provides a practical alternative when drilling round stock where a drill press is not available or practical.

Q14: Is this tool durable?

A: The drill guide is made from metal construction and designed for repeated use when operated within its intended purpose.

Q15: Is it worth buying if I only need it occasionally?

A: Many users consider it worthwhile even for infrequent use, as it simplifies a task that is otherwise difficult to perform accurately.

Features
1. Drilling guide tool, required for feeding electrical wires.
2. Allows 5mm hole to be drilled easily.
3. Make hole drilling on handlebar an easy task.

Material
T6061 Aluminum clamps with stainless steel bolts
Color
Black
Fitment
Fit handlebar size 7/8(22.2mm) up to"1"(25.4mm)

Net Weight
125 g
Package
1 Piece (included 1 pcs nut drill)

KiWAV, kiwavmotor, kiwavtool, tool, motorcycle, drillguide

Drilling handlebars made easy

When replacing a motorcycle handlebar, some control assemblies use locating pins or tabs that fit into holes in the handlebar to prevent the controls from rotating.

If your motorcycle uses this type of setup and the replacement handlebar is not pre-drilled, you may need to drill new locating holes in the correct positions.

Quick answer: Drilling a clean, accurately positioned hole into a round handlebar can be difficult because the drill bit can wander across the curved surface. A V-block, securely mounted vise, center punch, or dedicated handlebar drill guide can help keep the bar and drill bit properly aligned.

Why Motorcycle Handlebars May Need Locating Holes

Many motorcycle switch housings and control assemblies use a small locating pin or tab that fits into a corresponding hole in the original handlebar.

This helps keep the control assembly from rotating once it is installed.

When fitting a replacement handlebar, first inspect the original bar and controls to determine whether locating holes are actually required. Some replacement handlebars are already drilled, while some motorcycle controls use a different method of securing the housing.

Do not drill a handlebar unless the motorcycle or control assembly requires it. Always check the motorcycle and handlebar manufacturer's instructions before modifying the bar.

Why Drilling a Round Handlebar Is Difficult

A motorcycle handlebar presents two common problems when drilling:

The drill bit can wander. The curved surface makes it difficult for the bit to begin exactly where you marked the hole.
The handlebar can move or rotate. If the bar is not securely supported, maintaining the correct drilling position becomes difficult.

A center-punch mark can help establish the starting point for the drill bit. A V-block or securely mounted bench vise can also help hold the handlebar in position.

Another option is a dedicated drill guide designed to clamp directly around the handlebar.

Using the KiWAV Motorcycle Handlebar Drill Guide

KiWAV Handlebar Drill Guide Tool

KiWAV motorcycle handlebar drill guide tool

The KiWAV handlebar drill guide is a compact tool designed to help keep the drill bit positioned and aligned while drilling into the curved surface of a motorcycle handlebar.

Basic Procedure

Determine the correct hole position. Use the original handlebar and control assembly as references and mark the required location carefully.
Position the drill guide over the mark.
Clamp the guide securely and evenly using an Allen wrench.
Recheck the position before drilling. Once the hole is drilled, its location cannot easily be corrected.
Drill through the center guide opening using the appropriate drill bit for the required locating hole.
Remove the guide and inspect the hole before installing the control assembly.

Using the KiWAV handlebar drill guide to drill a motorcycle handlebar

Important Before Drilling

Confirm that the replacement handlebar actually requires a locating hole.
Use the original handlebar and control assembly to verify the hole position.
Make sure the handlebar is securely supported before drilling.
Check that there are no internal wires, cables, or other components in the drilling area.
Follow the handlebar manufacturer's instructions and restrictions before modifying the bar.
Do not drill handlebars made from materials or designs that the manufacturer specifies must not be drilled.

Handlebar Drilling Video

Watch the KiWAV drill guide in use:

A drill guide can make this job easier by helping stabilize the drilling position on the curved handlebar surface, especially when working with a portable drill rather than a drill press.